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出现模具提前失效的原因到底是什么
护坡模具在目前市场上的销售率还算是比较乐观的,很多的工程也已经将钢模具替换塑料模具来使用,但是有的时候钢模具的保质期还没有到就会出现提前失效,那么出现这种现象的原因到底是什么呢?首先是材质选择问题是造成失效的主要原因,模具的材料有很多,塑料、复合材料以及钢制,很多企业为了降低成本选用了劣质的模具产品,毕竟是一分钱一分货,这种材质生产出来的钢模具必定会出现各种问题。其次是原材料的选择有问题,这主要是结构方面,也是模具早期失效的原因,在热处理中,由于尖锐转角引起的残留拉应力会缩短模具寿命,也会造成失效。模具材料的选取,除了要满足客户的要去之外,还要考虑到材料以及生产的成本以及模具的生产周期,当然还要考虑到模具的性能指数,工作方式等等。在设计模具的时候要本着操作简单易懂,保证模具在规定时间内达到足够的工作能力,强度和韧度都要满足,这是模具生产之前必须要达到的标准。
The sales rate of slope protection moulds in the current market is relatively optimistic, many projects have replaced steel moulds with plastic moulds to use, but sometimes the quality guarantee period of steel moulds has not yet arrived, so what is the reason for this phenomenon? First, the problem of material selection is the main cause of failure, there are many moulds, plastic. Composite materials and steel, many enterprises choose inferior die products in order to reduce costs, after all, it is a penny for a penny. The steel die produced by this material will inevitably have various problems. Secondly, the selection of raw materials is problematic, which is mainly due to the structure and the early failure of the die. In heat treatment, the residual tensile stress caused by sharp corner will shorten the life of the die and also cause failure. The selection of die materials, in addition to meeting the needs of customers, should also take into account the cost of materials and production as well as the production cycle of the die, of course, also take into account the performance index of the die, working methods and so on. In the design of the die, we should keep the operation simple and easy to understand, ensure that the die achieves sufficient working capacity within the specified time, and meet the strength and toughness. This is the standard that must be reached before the die production.
随着塑料护坡模具市场的迅速发展,市场需要大批懂设计、了解加工、熟悉安装的专业人才。目前的现状是护坡砖塑料模具结构兴起的时间短,大专院校中沒有设置钢结构相关专业,各设计院所设计人才的紧缺,设计项目众多而设计周期要求短。基于上述原因,多数的防撞该模具结构项目,设计公司的设计施工图只能达到构件设计和典型节点设计的深度。某些附属护坡砖塑料模具结构甚至直接注明由厂家配合设计施工,直接将设计交给了施工企业。由此产生的直接后果,就是大量的节点需要深化设计单位进行计算建模制图,再交由设计单位确认。
With the rapid development of the plastic slope protection die market, the market needs a large number of professionals who are familiar with design, processing and installation. The current situation is that the rise of plastic mould structure of slope protection brick is short, there is no specialty related to steel structure in Colleges and universities, there is a shortage of design talents in design institutes, there are many design projects and the design cycle is short. Based on the above reasons, most of the anti-collision die structure projects, the design and construction drawings of the design company can only reach the depth of component design and typical joint design. The plastic mould structure of some subsidiary slope protection brick even directly indicates that the manufacturer cooperates with the design and construction, and directly gives the design to the construction enterprise. The direct consequence of this is that a large number of nodes need to be deepened by the design unit to carry out computational modeling drawings, and then submitted to the design unit for confirmation.
护坡模具厂坚持创新向国际进军。模具只有开发新的材料才能变得更加轻巧,主要体现在各种新型的塑料、金属、复合材料等,这样也对路沿石具的开发工艺要求提高了,对新型模具的需求也变得更大。模具要想精美就要求外形美观大方,而且要想追求质量完美,就得要求对模具精细、精密等方面质量较强,模具最终是靠质量说话的。这就必定会使得模具随之发展,以便于更好地从硬件上满足市场不断发展的需求。
The slope protection mould factory insists on innovation and marches towards the international market. Only by developing new materials can mould become more lightweight, mainly reflected in a variety of new plastics, metals, composite materials, etc. This also raises the requirements for the development process of stone tools along the road, and the demand for new moulds has become greater. If the mould wants to be exquisite, it needs to be beautiful and generous in appearance, and if it wants to pursue perfect quality, it needs to have better quality in fine and precise aspects of the mould, and the mould ultimately depends on quality to speak. This will certainly lead to the development of the die, in order to better meet the needs of the continuous development of the market from the hardware.
The sales rate of slope protection moulds in the current market is relatively optimistic, many projects have replaced steel moulds with plastic moulds to use, but sometimes the quality guarantee period of steel moulds has not yet arrived, so what is the reason for this phenomenon? First, the problem of material selection is the main cause of failure, there are many moulds, plastic. Composite materials and steel, many enterprises choose inferior die products in order to reduce costs, after all, it is a penny for a penny. The steel die produced by this material will inevitably have various problems. Secondly, the selection of raw materials is problematic, which is mainly due to the structure and the early failure of the die. In heat treatment, the residual tensile stress caused by sharp corner will shorten the life of the die and also cause failure. The selection of die materials, in addition to meeting the needs of customers, should also take into account the cost of materials and production as well as the production cycle of the die, of course, also take into account the performance index of the die, working methods and so on. In the design of the die, we should keep the operation simple and easy to understand, ensure that the die achieves sufficient working capacity within the specified time, and meet the strength and toughness. This is the standard that must be reached before the die production.
随着塑料护坡模具市场的迅速发展,市场需要大批懂设计、了解加工、熟悉安装的专业人才。目前的现状是护坡砖塑料模具结构兴起的时间短,大专院校中沒有设置钢结构相关专业,各设计院所设计人才的紧缺,设计项目众多而设计周期要求短。基于上述原因,多数的防撞该模具结构项目,设计公司的设计施工图只能达到构件设计和典型节点设计的深度。某些附属护坡砖塑料模具结构甚至直接注明由厂家配合设计施工,直接将设计交给了施工企业。由此产生的直接后果,就是大量的节点需要深化设计单位进行计算建模制图,再交由设计单位确认。
With the rapid development of the plastic slope protection die market, the market needs a large number of professionals who are familiar with design, processing and installation. The current situation is that the rise of plastic mould structure of slope protection brick is short, there is no specialty related to steel structure in Colleges and universities, there is a shortage of design talents in design institutes, there are many design projects and the design cycle is short. Based on the above reasons, most of the anti-collision die structure projects, the design and construction drawings of the design company can only reach the depth of component design and typical joint design. The plastic mould structure of some subsidiary slope protection brick even directly indicates that the manufacturer cooperates with the design and construction, and directly gives the design to the construction enterprise. The direct consequence of this is that a large number of nodes need to be deepened by the design unit to carry out computational modeling drawings, and then submitted to the design unit for confirmation.
护坡模具厂坚持创新向国际进军。模具只有开发新的材料才能变得更加轻巧,主要体现在各种新型的塑料、金属、复合材料等,这样也对路沿石具的开发工艺要求提高了,对新型模具的需求也变得更大。模具要想精美就要求外形美观大方,而且要想追求质量完美,就得要求对模具精细、精密等方面质量较强,模具最终是靠质量说话的。这就必定会使得模具随之发展,以便于更好地从硬件上满足市场不断发展的需求。
The slope protection mould factory insists on innovation and marches towards the international market. Only by developing new materials can mould become more lightweight, mainly reflected in a variety of new plastics, metals, composite materials, etc. This also raises the requirements for the development process of stone tools along the road, and the demand for new moulds has become greater. If the mould wants to be exquisite, it needs to be beautiful and generous in appearance, and if it wants to pursue perfect quality, it needs to have better quality in fine and precise aspects of the mould, and the mould ultimately depends on quality to speak. This will certainly lead to the development of the die, in order to better meet the needs of the continuous development of the market from the hardware.
